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High gloss roller lacquering system for finishing melamine surfaces.
One of the processes that has aroused most interest during the last FIMMA Exhibition 2011 was the high gloss finishing on melamine boards by roller. This completely new process, patent pending by Barberan, uses the product HotCoating from the german adhesive manufacturer Kleiberit, which allows to apply this product directly on the melamine surface without the need to apply primer first. The HotCoating presents exceptional adhesion properties, providing an excellent strength at the same time. The process is interesting, not only for melamine surfaces on MDF boards, but also melamine laminated particleboard panels. For this kind of finishing, Barberan has developed a specific roller coater that achieves, with a single application, the finish quality that is so far only possible when spraying guns or lacquer curtains are used. The roller application system is smaller, saves more than 50% coating product, as far 100% solid content lacquers are used, and involves a much more efficient and solvent-free application. Different line configurations are possible but always depending on production requirements. Starting from the application of UV top coat directly on the HotCoating up to the combination of HotCoating, UV base and top coat and sanding for a spectacular finish quality. The effectiveness of this process was duly tested on different application fields of the furniture and decoration industries where a melamine coated particleboard or MDF board was involved. This process solves the typical difficulties of this type of treatment, with a compact line that improves the product properties, resistance and durability, above those results obtained with conventional UV systems. Furthermore, as the HotCoating products and the ultraviolet lacquers with 100% solid content do not include solvents, this process do not produce emissions that could affect the atmosphere, being totally respectful with the environment.
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